From Breakdown to Breakthrough with TPM

How GKN Aerospace transformed operational reliability

Outcomes

operational efficiency

88% reduction in equipment breakdowns

equipment reliability

500% increase in Mean Time Between Failures

Skill development

Trained 11 certified TPM practitioners

operational sustainability

Improved self-sufficiency and asset management across sites

BACKGROUND

GKN Aerospace, a leader in aerospace systems and components with over 40 manufacturing sites in 13 countries, sought assistance in transforming its manufacturing processes. The aim was to implement an asset care programme focused on achieving zero breakdowns and significantly increasing equipment uptime.

the challenge

The company was experiencing persistent reliability and efficiency issues with its advanced manufacturing technologies. Frequent equipment breakdowns and deterioration posed considerable operational risks, exacerbated by the added pressures of the global pandemic, which threatened both productivity and operational continuity.

our solution

Henkan’s Total Productive Maintenance (TPM) asset care programme implemented a modular learning approach combining structured classroom sessions with practical, hands-on training. Central to this was the use of a pilot NDT rig, allowing participants to directly apply and refine their skills.

HNK102

I personally want to thank the team. The way they drove the programme was a success factor for us. Their collaborative approach, passion, and desire to improve our culture really shone through. I would 100% recommend this programme to anybody thinking of undertaking it.

Rob Bullock, Site Director

Start your improvement journey

get in touch with us

SUCCESS STORY