SUCCESS STORY
500% increase in equipment efficiency
From Breakdown to Breakthrough with TPM
- How GKN Aerospace transformed operational reliability
Outcomes
operational efficiency
88% reduction in equipment breakdowns
equipment reliability
500% increase in Mean Time Between Failures
Skill development
Trained 11 certified TPM practitioners
operational sustainability
Improved self-sufficiency and asset management across sites
BACKGROUND
GKN Aerospace, a leader in aerospace systems and components with over 40 manufacturing sites in 13 countries, sought assistance in transforming its manufacturing processes. The aim was to implement an asset care programme focused on achieving zero breakdowns and significantly increasing equipment uptime.
the challenge
GKN Aerospace faced persistent reliability and efficiency issues with their advanced manufacturing technologies. Frequent equipment breakdowns and deterioration posed considerable operational risks, exacerbated by the added pressures of the global pandemic, threatening both productivity and operational continuity.
our solution
Henkan’s Total Productive Maintenance (TPM) asset care programme implemented a modular learning approach combining structured classroom sessions with practical, hands-on training. Central to this was the use of a pilot NDT rig, allowing participants to directly apply and refine their skills.
“I personally want to thank the team. The way they drove the programme was a success factor for us. Their collaborative approach, passion, and desire to improve our culture really shone through. I would 100% recommend this programme to anybody thinking of undertaking it. “
Rob Bullock, Site Director
HNK102