Making you the experts in world-class manufacturing

We drive tangible and sustainable improvements across your production, manufacturing, and plant operations

Global Organisations

Global Locations

Operating Since

Average Consultant Years Of Experience

WHAT WE DO

We take a holistic, interconnected approach to help drive a step-change in manufacturing and operational performance

Leadership & Strategic Planning

We review, co-develop, and implement strategic operational plans that drive efficient and effective goal achievement, ensuring improvement activities are aligned with your desired outcomes.

People and Culture

We help boost employee engagement and retention by fostering a culture of operational excellence. People are empowered to take ownership and accountability, driving high productivity and building an agile, resilient workforce.

Systems, Data, and Processes

Our approach enables cost savings, consistency, and scalability through optimised processes, predictive operations, and flexible systems. This enhances customer value and operational reliability to drive growth.

Production and Warehouse Assets

Our approach to asset care, maintenance and plant optimisation reduces downtime, improves output quality, lowers costs, and extends equipment life. By leveraging predictive operations and standardised processes, we ensure scalability, supporting business growth and maintaining operational continuity.

Addressing your needs

Our outcome and implementation-focused approach zeros in on helping you achieve the results you’re looking for

REDUCE COSTS

Managing operational expenses to improve profitability

IMPROVE THROUGHPUT

Eliminating bottlenecks and maximising output

ENHANCE QUALITY

Reducing defects and ensuring compliance

SAFETY ASSURANCE

Enhancing safety measures and reducing operational risks

IMPROVE CUSTOMER EXPERIENCE

Improving service and product experience to drive loyalty

EMPLOYEE RETENTION

Reducing turnover and fostering employee engagement

HOW WE get results

We help you navigate and implement your way to sustained high performance

  • Discovery & Design
  • Assess operations
  • Identify performance gaps
  • Quantify the opportunity
  • Develop an improvement programme
  • Implementation
  • Gain buy-in and align cross-functional leaders
  • Win the hearts and minds of your people
  • Implement improvements & deliver required outcomes
  • Coach, train, mentor and embed best practices
  • Deploy expertise
  • Continuous Improvement
  • Drive continuous improvement
  • Coach, train, and mentor to sustain improvements
  • Adapt to ongoing change
  • Scale and mature by developing new capabilities, structures, processes, and behaviours across the organisation

WAYS TO ENGAGE: Our services

We adapt to address your changing and pressing needs

CONTINUOUS IMPROVEMENT
Embedding a culture of excellence

We help organisations build or develop robust continuous improvement systems that drive efficiency, reduced waste, and enhanced operational performance while engaging and empowering their people. By leveraging data, digital tools, and structured problem-solving methods, we enable teams to sustain long-term improvements and adapt to evolving business demands in line with business strategy.

RAPID INTERVENTION

Restoring performance with immediate impact

We provide urgent, hands-on support to stabilise operations and address critical performance challenges, from production bottlenecks to digital implementation setbacks. Our expert-led interventions deliver fast, measurable improvements, ensuring minimal disruption while setting the foundation for long-term success.

ORGANISATIONAL TRANSFORMATION
Reshaping structures for lasting impact

We partner with leadership teams to reimagine operating models, optimise processes, and align both hard and soft organisational systems with strategic goals. Our holistic approach integrates culture, capabilities, and tools to create agile, resilient businesses prepared for future challenges.

TRAINING & COACHING
Building competence at every level

Our training and coaching programmes deliver technical capabilities, soft skill expertise, and leadership skills across any level of your organisation. From targeted workshops to personalised 1:1 coaching, we equip teams with the knowledge and confidence to drive continuous improvement and sustain high performance by addressing capabilities, motivation, and behaviours.

what our clients say

Watch clients talk about their journeys towards high performance

From Disengagement to Success

GKN Business Transformation

Achieving Zero Breakdowns

The TPM Journey at Church & Dwight

Achieving 500% Uptime Improvement

GKN’s TPM Asset Care Programme

What our clients say

HEINEKEN

The Henkan team have made a significant contribution to the progressive success of the Heineken TPM programme over the last 3 years. As a valued partner for change, they have supported us through the transfer of their knowledge and engaging approach.
Christopher Kerr
GLOBAL TPM DIRECTOR, HEINEKEN

The Henkan team have made a significant contribution to the progressive success of the Heineken TPM programme over the last 3 years. As a valued partner for change, they have supported us through the transfer of their knowledge and engaging approach.
HEINEKEN
Christopher Kerr
GLOBAL TPM DIRECTOR, HEINEKEN
PHILIPS

We hired Henkan to support our organisation through our Lean journey. Our factory has recently been confirmed as the most advanced Lean site amongst all Phillips factories implementing Lean.
Franz Jursa
VICE PRESIDENT, PHILIPS

We hired Henkan to support our organisation through our Lean journey. Our factory has recently been confirmed as the most advanced Lean site amongst all Phillips factories implementing Lean.
PHILIPS
Franz Jursa
VICE PRESIDENT, PHILIPS
ARMACELL

The support of Henkan is contributing to speeding up and reinforcing our programme.
Roberto Mengoli
CHIEF OPERATING OFFICER, ARMACELL

The support of Henkan is contributing to speeding up and reinforcing our programme.
ARMACELL
Roberto Mengoli
CHIEF OPERATING OFFICER, ARMACELL
GKN AEROSPACE

Henkan immersed themselves in the business as a whole and understood the business from the bottom up, helping us improve the mean time between failures by over 500% and reduce breakdown by 88%, achieving ZERO breakdowns due to lack of basic conditions.
Rob Bullock
SITE DIRECTOR, GKN AEROSPACE

Henkan immersed themselves in the business as a whole and understood the business from the bottom up, helping us improve the mean time between failures by over 500% and reduce breakdown by 88%, achieving ZERO breakdowns due to lack of basic conditions.
GKN AEROSPACE
Rob Bullock
SITE DIRECTOR, GKN AEROSPACE

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improvement journey